At its site in Morat, Switzerland, Johnson Electric employs 480 people, including 250 in production, divided between assembly and component manufacturing. For this global leader, optimizing industrial processes is a top priority—especially with machines operating at extreme speeds of 1 to 2 seconds per cycle.
A growing need for visibility and responsiveness
Before implementing KEYPROD, data was scattered across Excel sheets and paper forms, making planning and performance tracking complex. The main challenge was reacting quickly to production disruptions and customer urgencies while maintaining a real-time overview.
KEYPROD: A powerful efficiency booster for all teams
With KEYPROD, operators can report production data in just a few clicks, access reliable indicators, and monitor real-time production rates. The tool has replaced administrative burdens with a dynamic, clear, and motivating system for everyone involved.
More targeted planning and maintenance
Data analysis now enables Johnson Electric to identify the stations with the most recurring technical issues and allocate human resources to the most critical areas. Prioritizing interventions based on the “top stoppages” has led to significant time savings.
Strategic indicators available in real time
KEYPROD provides a consolidated view of the machine fleet without modifying existing software. Key metrics such as production rate and Overall Equipment Effectiveness (OEE) are now accessible in real time and used for internal reporting.
Learn more
To explore the full scope of this digital transformation, check out Johnson Electric’s complete case study: [Right here!]
Try it yourself!
Ready to modernize your industrial performance management? Take advantage of a free trial of KEYPROD and join the connected manufacturing revolution.
